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Senior Structures Design Engineer - Chassis

ALSOPalo Alto
On-site Full-time $190K/yr - $225K/yr

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Your Key Responsibilities:Design and model mechanical components and assemblies such as die castings, injection-molded plastics, sheet metal, and fasteners. Create detailed 2D drawings and comprehensive manufacturing documentation. Utilize topology optimization techniques to achieve structural integrity while adhering to packaging constraints. Conduct linear static stress analyses for complete chassis systems. Lead design verification planning and reporting (DVP&R). Develop and maintain program-specific design failure mode and effects analyses (DFMEAs). Prepare drawing packages and manufacturing instructions for parts and assemblies. Coordinate validation efforts with Tier 1 and Tier 2 suppliers. Collaborate across mechanical, electrical, manufacturing, and testing teams from concept through production. Support hands-on prototype development and component fabrication. What You Bring:Expertise in developing and assessing various design concepts focused on performance, cost, manufacturability, and packaging constraints. Experience in designing structural components for high-volume production. Familiarity with Design for Manufacturability (DFM) principles for die casting, sand casting, forging, injection molding, and stamping. Proficiency in CAE tools such as Sim Solid and Ansys, with a solid understanding of boundary conditions and load applications. Proficient in 3D/2D CAD modeling software (Catia V5/V6, SolidWorks, etc.).

About the job

Join the Movement at ALSO.

At ALSO, a pioneering electric mobility company spawned from Rivian, we are a dedicated team of creators and innovators committed to revolutionizing urban transportation through our unique, compact electric vehicles. Our vision is to inspire individuals to opt for ALSO, transforming local travel by offering cost-effective, enjoyable, and vastly more efficient alternatives to traditional cars and trucks.

We are seeking a highly skilled Staff Structures Design Engineer to spearhead the design of critical chassis components, including frames, suspension systems, brakes, and body panels for our next-generation light electric vehicles.

About ALSO

ALSO is an innovative electric mobility company, originally part of Rivian, focused on developing cutting-edge, vertically integrated small electric vehicles tailored to address the mobility challenges faced globally today and in the future. Our mission is to inspire a shift towards more affordable and efficient transportation solutions.

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