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Soft Structures Engineer

Mach IndustriesHuntington Beach
On-site Full-time

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Experience Level

Entry Level

Qualifications

QualificationsThe ideal candidate will possess a strong background in engineering with a focus on soft structures, materials science, or a related field. Proficiency in design software and analytical tools is essential. A Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a similar discipline is preferred.

About the job

Mach Industries, founded in 2022 and based in Huntington Beach, develops autonomous defense platforms for the United States and allied partners. The company brings together a team of about 220 people, blending startup adaptability with a focus on scalable, decentralized defense systems. Its mission is to advance national security through rapid innovation and advanced manufacturing.

Role overview

The Soft Structures Engineer will take a leading role in designing and developing lighter-than-air (LTA) platforms. This position guides vehicle architecture, oversees structural integrity, selects materials, and manages pressure dynamics for balloon-based systems. The work covers the full product lifecycle, from early concepts through to flight-ready hardware. Hands-on problem-solving with soft materials, high-performance fabrics, and pressurized systems is a key part of the job.

What you will do

  • Design balloon envelopes, including geometry, material selection, and structural layout.
  • Analyze both pressurized and unpressurized systems for stress, creep, fatigue, and potential failure.
  • Ensure designs are suitable for manufacturing, addressing seaming, patterning, joining, and production methods.
  • Plan and carry out ground and flight testing to validate models and enable rapid iteration.
  • Collaborate with mechanical and manufacturing teams to integrate envelope systems into complete vehicles.
  • Develop internal tools and frameworks for simulation, sizing, and performance prediction.
  • Drive development cycles from prototype through deployment, supporting fast progress from design to field use.

About Mach Industries

Mach Industries is at the forefront of defense technology innovation, specializing in autonomous platforms that redefine military capabilities. Our commitment to excellence and security drives us to develop scalable systems that enhance operational effectiveness globally.

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