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Process Engineer - Furnace

ETCH, Inc.Baltimore, MD
On-site Full-time

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Experience Level

Experience

Qualifications

Qualifications: Proven experience in process engineering, particularly with thermal processes and furnace design. Strong proficiency in simulation software, including ANSYS, COMSOL, or similar. Familiarity with CAD tools like SolidWorks or PTC Creo. Knowledge of PLC programming and control systems. Ability to analyze data effectively to drive continuous improvement initiatives. Excellent communication and collaboration skills. A degree in Chemical Engineering, Mechanical Engineering, or a related field is preferred.

About the job

Join ETCH, Inc., a pioneering startup dedicated to revolutionizing decarbonization technology. Our innovative processes enable the simultaneous production of hydrogen and solid carbon from natural gas without greenhouse gas emissions.

As a Process Engineer specializing in furnace systems, you will play a pivotal role in enhancing and optimizing our existing processes while aiding in our scale-up initiatives. Your responsibilities will include ensuring the design, performance, efficiency, and safety of our processes, while fostering continuous improvements and innovations.

Key Responsibilities:

  • Thermal Process Design: Develop and enhance furnaces for specific materials and processes, including the integration of heating systems tailored to our requirements.
  • Thermal Modeling: Utilize simulation software such as ANSYS, COMSOL, or CFD tools to model heat transfer, combustion, fluid flow, and temperature distribution within furnaces.
  • Material Selection: Identify appropriate refractory materials, insulation, and structural components for furnaces.
  • Efficiency Improvements: Proactively identify methods to reduce energy consumption, enhance thermal efficiency, and minimize heat losses.
  • Process Control: Establish instrumentation and control strategies to maintain optimal operational stability.
  • Prototype Testing: Engage in commissioning and testing of furnace systems, validating thermal performance against specifications.
  • Data Analysis: Monitor thermal profiles, gas flows, emissions, and process parameters to facilitate ongoing improvements.
  • Documentation: Prepare P&IDs, process flow diagrams, technical specifications, and operation manuals.
  • Regulatory Compliance: Ensure all designs adhere to safety standards and environmental regulations, including emissions control.
  • Collaboration: Work closely with the engineering team to integrate mechanical systems and manage solids handling.
  • Vendor Liaison: Evaluate and manage suppliers of furnace components and subsystems.
  • Failure Analysis: Investigate and resolve furnace-related issues, recommending system upgrades as necessary.
  • Safety Management: Implement and conduct routine inspections to mitigate workplace safety hazards.

About ETCH, Inc.

At ETCH, Inc., we are at the forefront of developing innovative solutions that redefine energy production and environmental sustainability. Our team is passionate about creating technologies that contribute to a greener future.

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