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Mechanical Systems Engineer - Fuel Systems

ArcherSan Jose, California, United States
On-site Full-time

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Experience Level

Mid to Senior

Qualifications

What You Need:5-15 years of mechanical or systems engineering experience in the aerospace or aviation sectors. Bachelor's degree in Mechanical Engineering or Aerospace Engineering. Proven experience in designing or integrating aircraft fuel systems or fluid systems. Proficient in 3D CAD software (SolidWorks, NX, CATIA, etc.) for fuel system layout and tube/hose routing. Ability to manage CAD and complex assemblies within PLM systems (Team Center, Windchill, etc.).

About the job

Archer is a pioneering aerospace firm headquartered in San Jose, California, dedicated to developing all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air mobility, and we are committed to designing, manufacturing, and operating an aircraft capable of carrying four passengers while minimizing noise pollution.

At Archer, we strive for excellence and embrace the complexity of our challenges. We firmly believe that a diverse workplace fosters smarter solutions, insightful perspectives, and collective success. We are devoted to creating an inclusive and equitable environment that honors our differences and uplifts every member of our team.

What You'll Do:

  • Design and integrate the complete fuel system for a hybrid-electric prototype aircraft.
  • Take ownership of the fuel system architecture, including tanks, pumps, valves, filters, lines, and associated components.
  • Utilize 3D CAD to layout and control the configuration of the fuel system, ensuring proper routing and integration with the airframe.
  • Collaborate with suppliers to identify, evaluate, and select suitable COTS components for fuel system applications.
  • Lead trade studies and design analyses aimed at optimizing weight, reducing system complexity, and enhancing reliability.
  • Oversee the prototype development process, including requirements, design, BOM, procurement, assembly, testing, and qualification.
  • Perform calculations to verify fuel flow rates, pressure drops, pump performance, and system margins.
  • Work closely with powertrain, airframe, and structural teams to ensure effective fuel system integration.
  • Develop verification testing strategies and support rigorous qualification testing (flow testing, pressure testing, vibration, etc.).
  • Create and review technical drawings, system schematics, installation plans, and specifications.
  • Assist in developing and documenting requirements for fuel system performance and safety.
  • Conduct design reviews and present trade study findings to stakeholders.

About Archer

Archer is at the forefront of the aerospace industry, committed to innovation and sustainability. Our all-electric aircraft is set to revolutionize urban air mobility, providing a quieter, cleaner alternative for passenger transportation.

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