Airframe Design & Analysis Engineer - Innovative Aerospace Solutions

At Archer Aviation, we are pioneering the future of sustainable air mobility from our headquarters in San Jose, California. Our mission is to revolutionize urban transportation with our all-electric vertical takeoff and landing aircraft, designed to carry four passengers quietly and efficiently.We are committed to solving complex challenges and believe that a diverse workplace fosters innovation, better insights, and collective success. We strive to create an inclusive environment that values each team member's unique contributions.What You’ll Do:Contribute to the design and development of major structural airframe assemblies from initial design through the certification process and into manufacturing.Utilize a deep understanding of load paths, design best practices, and hand calculations to create durable structural designs.Implement design for manufacturing principles to ensure cost-effective and easily fabricable designs.Engage in composite sandwich construction and adhesive bonding techniques.Assist in establishing company standards for CAD models and technical drawings of composite and metallic parts.Collaborate closely with engineering teams focused on design, stress analysis, and materials and processes.Provide technical insights on design considerations, weighing risk against cost and performance.Support manufacturing teams in validating that designs meet specified requirements.

Archer Aviation is a pioneering aerospace firm located in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission focuses on enhancing the benefits of sustainable urban air mobility. We are committed to designing, manufacturing, and operating an innovative aircraft capable of transporting four passengers while minimizing environmental noise.At Archer, we aim high and tackle challenging problems, believing that a diverse workplace fosters smarter solutions, richer insights, and collective success. Our commitment to an equitable and inclusive environment allows us to celebrate the unique perspectives of all team members.Key Responsibilities:Lead the design and development of major structural airframe assemblies from initial design stages to certification and manufacturing ramp-up.Utilize a comprehensive understanding of load paths, design principles, and hand calculations to create robust structural designs.Incorporate design for manufacturing techniques to ensure cost-effective and easily fabricated designs, with preferred experience in composite sandwich construction and adhesive bonding.Establish company standards for CAD models and drawings of composite and metallic components.Collaborate closely with and mentor engineers across design, stress, and materials & processes teams.Provide technical insights on design concepts, balancing risk, cost, and performance.Assist manufacturing teams in validating and verifying that designs meet established requirements and specifications.

Archer Aviation is a pioneering aerospace company headquartered in San Jose, California, focused on the development of an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to enhance sustainable air mobility by creating an innovative aircraft capable of transporting four passengers with minimal noise emissions.We set ambitious goals and tackle complex challenges, and we believe that a diverse workplace enriches our insights and drives collective success. We are committed to fostering an inclusive and equitable environment that values our differences and supports all team members.Your Responsibilities:Drive the development of key structural airframe assemblies from initial design through certification and into manufacturing.Utilize extensive knowledge of load paths, design best practices, and hand calculations to create robust structural configurations.Provide technical leadership on design concepts, balancing risk, cost, and performance considerations.Ensure structural integrity through static strength, stiffness, stability, fatigue, durability, damage tolerance, and other requirements using hand calculations and finite element analysis, supported by testing.Prepare and disseminate stress analysis documentation.Assist in design reviews and parts release processes.Support component and assembly testing, including the definition, planning, requirements, and report generation.Conduct analyses to support Material Review Board (MRB) activities.Review and authorize design dispositions and analysis substantiations throughout the product lifecycle.Collaborate with design, manufacturing, quality, and supply chain teams to identify process improvements and conduct root cause analyses.Engage with suppliers and engineers across various disciplines throughout the product development lifecycle from prototypes to high-rate production.

Join Archer Aviation, a pioneering aerospace company located in San Jose, California, dedicated to revolutionizing air mobility through innovative all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable transportation by designing and manufacturing aircraft that not only carry four passengers but do so with minimal environmental impact and noise pollution.At Archer, we set ambitious goals and tackle complex challenges, believing that a diverse workforce drives smarter solutions and insights. We are committed to fostering an equitable and inclusive workplace that values differences and supports all our team members in achieving success together.Key Responsibilities:Collaborate closely with design teams from Archer and our suppliers to provide essential manufacturing insights during the design phase.Lead Design for Manufacturing (DFM) and Design for Assembly (DFA) evaluations.Engage with our supplier network to oversee tooling design and conduct manufacturing readiness reviews.Support supplier process development, including on-site visits as necessary.Promote teamwork and integrate feedback from various stakeholders, effectively bridging manufacturing, quality, and design disciplines.

Archer Aviation is a pioneering aerospace company located in San Jose, California, dedicated to revolutionizing air mobility with our all-electric vertical takeoff and landing aircraft. Our mission is to promote sustainable air transportation while ensuring a quieter flight experience for passengers.We are committed to pushing boundaries and solving complex challenges, and we recognize that a diverse workforce is essential for innovation and success. Our focus is on fostering an inclusive and equitable environment that values the unique contributions of each team member.Position OverviewWe are in search of a seasoned Composite Materials Subject Matter Expert (SME) to spearhead the development, qualification, and FAA certification of composite airframe materials and processes for our next-generation electric vertical takeoff and landing (eVTOL) aircraft, compliant with 14 CFR Part 23. This pivotal role ensures the safety, performance, and manufacturability of both composite and metallic structures across our aircraft. The ideal candidate will possess extensive knowledge in composite and metallic materials, aerospace fabrication techniques relevant to general aviation, and material, process, and supplier qualification. A robust understanding of FAA certification standards for airframes in 14 CFR Part 23 and/or 14 CFR Part 27 is also essential.Key ResponsibilitiesAct as the technical lead and authority on airframe development, providing SME guidance in composite materials and processes for thermoset and thermoplastic systems, including prepregs, resin infusion, and out-of-autoclave methods.Lead the development and qualification of composite materials and structural processes, establishing material allowables, process specifications, and design guidelines.Draft and uphold material and process specifications, including test plans, qualification protocols, and documentation necessary for FAA certification.Collaborate with design, manufacturing, and certification teams to ensure composite structures meet requirements for strength, stiffness, fatigue, and damage tolerance.Assist in failure analysis, root cause investigations, and corrective actions pertaining to composite structures.Engage with the FAA, DERs, and other regulatory entities to support certification and conformity initiatives.

Archer Aviation Inc., located in San Jose, California, is pioneering the future of sustainable air travel by developing an innovative all-electric vertical takeoff and landing aircraft. Our mission is to revolutionize air mobility while minimizing environmental impact, and we are committed to creating an aircraft that can transport four passengers with near-silent operation.We believe that ambitious goals require diverse perspectives. Our inclusive workplace fosters creativity and collaboration, allowing us to tackle complex challenges effectively. We celebrate our differences and strive to build an equitable environment for all team members.Responsibilities:Collaborate closely with team leads, suppliers, and engineers across design, stress, and materials & processes to develop airframe structures throughout the product development lifecycle.Design, develop, and execute testing protocols for both composite and metallic structures.Create test fixtures and setups utilizing CAD software, specifically NX.Conduct structural analysis of airframe components using established handbook methodologies and Finite Element Analysis (FEA).Correlate test findings with predictive models to ensure accuracy and reliability.Prepare comprehensive technical documentation, including analysis reports, test plans, and results documentation.

Archer Aviation is a pioneering aerospace company headquartered in San Jose, California, dedicated to revolutionizing urban air mobility through the development of an innovative all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air travel by creating an aircraft capable of carrying four passengers with minimal noise pollution.At Archer, we embrace challenges and strive for excellence. We believe that a diverse workplace fosters greater intelligence, drives innovative insights, and ultimately leads to collective success. We are committed to fostering an equitable and inclusive culture that recognizes and celebrates the unique contributions of each team member.Key Responsibilities:Design and analyze composite structures for prototype aircraft, encompassing both primary and secondary structures.Lead the development of critical structural airframe assemblies from initial design through to manufacturing and testing phases.Utilize an in-depth understanding of load paths, design best practices, and hand calculations to create robust structural configurations.Design composite layups, core configurations, and joint details that are optimized for both manufacturing and structural efficiency.Implement design for manufacturing principles to ensure cost-effective and easily fabricable designs for prototype aircraft, with preferred experience in composite sandwich construction and adhesive bonding techniques.Establish team standards for CAD models and drawings for both composite and metallic components.Collaborate with cross-functional engineering teams, including structural analysts, to refine designs and validate structural performance through comprehensive finite element analysis (FEA).Provide technical expertise on design concepts, balancing risk, cost, and performance considerations.Assist the testing team and manufacturing suppliers to ensure that designs meet established requirements and specifications.

Archer Aviation is an innovative aerospace firm located in San Jose, California, focused on developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to enhance sustainable air mobility, creating an aircraft that comfortably accommodates four passengers while minimizing noise.At Archer, we aim high and tackle challenging problems. We believe that a diverse workforce fosters smarter solutions, drives better insights, and ultimately leads us all to success. We are committed to creating an equitable and inclusive workplace that celebrates our differences and supports every team member.

Archer Aviation develops all-electric vertical takeoff and landing (eVTOL) aircraft in San Jose, California. The company designs and builds vehicles that carry up to four passengers, with a focus on quiet operation and reduced environmental impact. High standards and a willingness to tackle complex challenges shape Archer’s approach. The team values diversity and inclusion, recognizing that a range of backgrounds and perspectives strengthens creativity and results. Every team member’s contribution is welcomed and respected.

Archer Aviation is revolutionizing the aerospace industry from our base in San Jose, California. We are pioneering the development of an all-electric vertical takeoff and landing (eVTOL) aircraft, dedicated to promoting sustainable air mobility. Our groundbreaking aircraft is designed to accommodate four passengers while operating with minimal noise pollution.At Archer, we set ambitious goals and tackle complex challenges. We firmly believe that a diverse workforce enhances our creativity, leads to superior insights, and ultimately drives collective success. We are committed to fostering an equitable and inclusive workplace that values and celebrates our unique differences.What You Will DoAs the Director of Innovation Engineering, you will lead an exceptional team of engineers focused on swiftly identifying, prototyping, and delivering transformative solutions leveraging AI/ML and emerging technologies. Reporting directly to the Chief Digital Officer, you will establish the vision and technical strategy for innovation engineering while remaining actively involved in the development process—coding, building prototypes, and deploying solutions alongside your team. This role is tailored for a visionary leader who thrives at the nexus of cutting-edge technology and practical application.

Archer Aviation Inc., located in San Jose, California, is revolutionizing the aerospace industry with our all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air mobility by designing, manufacturing, and operating a state-of-the-art aircraft capable of carrying four passengers while ensuring minimal noise output.At Archer, we aspire to achieve remarkable heights, tackling challenging problems while fostering a diverse and inclusive workplace that drives innovation and collective success. We are committed to creating an equitable environment that values our differences and supports every team member.What You’ll DoExecute Worst Case Circuit Analysis (WCCA) and margin analysis on critical control and measurement circuits, including microcontrollers, resolver interfaces, PMICs, power trees, voltage/current sensors, and digital communication protocols (CAN, SPI, etc.).Conduct circuit simulations using SPICE and MATLAB to evaluate designs under varying component tolerances, temperature extremes, and voltage fluctuations.Lead Design Failure Mode and Effects Analysis (DFMEA) for control and sensor boards, collaborating with Safety and Reliability teams to identify and mitigate potential risks.Analyze the impact of single-event upsets and latch-ups on essential system functionalities.Perform electrical stress analysis and component derating assessments.Assist the design team with analytical validation of power management architectures, sensor interfaces, and MCU-based control circuits.Work closely with hardware, controls, firmware, safety, and reliability teams to ensure compliance with aerospace performance and certification standards.Generate technical documentation and analysis reports to support design reviews and adhere to DO-254/DO-160 compliance.

Archer Aviation is an innovative aerospace company headquartered in San Jose, California, dedicated to revolutionizing air travel through the development of an all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air mobility, offering a quieter and greener alternative for urban transportation by designing, manufacturing, and operating aircraft capable of carrying four passengers with minimal noise output.We set ambitious goals and tackle complex challenges, firmly believing that diversity within our team is a key driver of creativity and success. Our commitment to fostering an equitable and inclusive workplace ensures that we celebrate and support the unique contributions of every team member.Key Responsibilities:As a pivotal member of the Archer Defense and Advanced Programs organization, you will lead initiatives to incubate, market, capture, and execute advanced programs that are integral to our Archer Defense portfolio, ensuring alignment with technical, cost, and schedule objectives.

Archer Aviation, based in San Jose, California, is at the forefront of aerospace innovation, developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to propel sustainable air mobility forward, creating a quieter, greener future for urban transportation. Our aircraft is designed to accommodate four passengers while minimizing noise pollution.We set ambitious goals and tackle complex challenges, believing that a diverse workplace enhances our creativity and insights, ultimately leading to greater success. We are committed to fostering an equitable and inclusive environment that embraces our differences and celebrates every team member.Key Responsibilities:Develop and assess engineering drawings, establish project plans, and source necessary components, materials, and equipment.Oversee suppliers in the design of test fixtures and the execution of testing protocols.Define instrumentation requirements, carry out calibration, and facilitate installation of instrumentation.Lead small test teams to ensure project milestones are achieved.Work collaboratively with cross-functional teams, including design, loads, materials & processes, and analysis, to define tests that confirm design specifications.Create and review company and FAA test plans and reports for static and fatigue testing.Gather and analyze data obtained from testing.Design test stands, fixtures, and data acquisition systems.Establish testing procedures, standard operating procedures, and best practices.Promote safety and adherence to testing protocols in the structural test lab.

Archer Aviation, headquartered in San Jose, California, is pioneering the future of air transportation with our innovative all-electric vertical takeoff and landing aircraft. Our mission is to revolutionize sustainable air mobility, providing quiet and eco-friendly travel for up to four passengers.We aspire to tackle ambitious challenges and believe that a diverse workforce is our greatest asset. We are committed to fostering an inclusive workplace that values each individual's contributions and encourages collaboration for a shared success.Responsibilities:As a Structural Design Engineer specializing in testing at Archer, your role will encompass the design of fixtures, test equipment, and instrumentation using CAD software. You will also participate in the assembly of fixtures and oversee structural testing of critical flight components. This hands-on position involves programs that range from allowable development and design validation to full-scale destructive testing, with a primary focus on validating the structural integrity of composite aircraft.Utilize knowledge of load paths, design principles, and analytical calculations to develop robust structural designs.Create and evaluate engineering drawings, outline project plans, and source necessary materials and equipment.Coordinate with suppliers to design and implement test fixtures and manage testing programs.Define and calibrate instrumentation, ensuring accurate installation on test articles.Lead small teams through testing phases to ensure timely completion of projects.Collect, analyze, and report data derived from testing activities.Design testing stands, fixtures, and data acquisition systems.Establish and enforce safety protocols and testing procedures within the structural test lab.

About Archer Archer, based in San Jose, California, designs and builds all-electric vertical takeoff and landing aircraft. The company focuses on sustainable air mobility and aims to transport four passengers while reducing noise pollution. Archer values diversity and strives to create an inclusive workplace where every team member’s perspective contributes to smarter solutions. Role Overview The Thermal Analysis Engineer for Battery Systems will support the design and performance of battery packs and modules for Archer’s aircraft. This position involves simulation, testing, and collaboration across multiple engineering teams to ensure reliable and safe thermal management. Main Responsibilities Run thermal analysis and simulations on battery packs and modules using advanced CAE tools. Develop simulation methods and workflows to improve team productivity. Design and optimize battery thermal management systems, including cold plates and phase change materials, to achieve high performance and safety. Plan and conduct thermal testing to validate and refine analytical models. Work closely with mechanical, electrical, control, and systems engineering teams to integrate thermal solutions and models. Prepare detailed reports and presentations documenting findings, design recommendations, and test results.

Archer Aviation is at the forefront of aerospace innovation, headquartered in San Jose, California. We are pioneering the development of an all-electric vertical take-off and landing aircraft designed to revolutionize urban air mobility. Our mission is to create a sustainable future with an aircraft that can comfortably transport four passengers while minimizing noise pollution.We are committed to fostering a diverse and inclusive workplace. We believe that a variety of perspectives fuels creativity and drives our success, enabling us to overcome the challenges we face. At Archer, we celebrate our differences and ensure that every team member feels valued and supported.As a Staff Design for Manufacturing Engineer, you will be pivotal in ensuring our printed circuit board assemblies (PCBAs) are optimized for manufacturability, reliability, and scalability within our groundbreaking eVTOL aircraft. You will serve as the vital link between design and production, championing manufacturing excellence to support Archer's mission in transforming urban transportation.

Join Archer Aviation, a pioneering aerospace company located in San Jose, California, dedicated to revolutionizing air mobility through our all-electric vertical takeoff and landing aircraft. Our mission is to enhance sustainable air travel, enabling four passengers to fly with minimal noise and maximum efficiency.At Archer, we set ambitious goals and tackle complex challenges. We value diversity within our team, believing it fosters innovation and drives success. We are committed to creating an equitable and inclusive workplace that celebrates the unique contributions of every team member.What You’ll Do:Design structural components and oversee the integration of propulsion systems for full-scale prototype aircraft.Create detailed designs for metallic parts and assemblies to support propulsion mounting, structural interfaces, and overall system integration.Lead the prototype development process, managing requirements, design, BOM, procurement, assembly, and testing.Conduct structural analysis and hand calculations to verify component performance, load paths, and interfaces.Execute Finite Element Analysis (FEA) on metallic structures and mounting systems to validate design integrity.Collaborate with suppliers to select Commercial Off-The-Shelf (COTS) solutions for mounts, fasteners, brackets, and more.Develop comprehensive verification testing strategies and ensure your designs undergo rigorous testing protocols.Create and review technical drawings, plans, and specifications to ensure quality and accuracy.Support the documentation and development of project requirements.Manage supply chain processes and lead procurement efforts for your design components.Work collaboratively with our multi-disciplinary engineering team to drive innovative solutions.

At Archer Aviation, we are pioneering the future of sustainable air mobility through the development of an all-electric vertical takeoff and landing aircraft. Located in San Jose, California, our mission is to enhance the benefits of eco-friendly air travel. Our innovative aircraft is designed to transport four passengers with minimal noise and environmental impact.We value high aspirations and tackle challenging problems, believing that a diverse workforce fosters smarter solutions and richer insights. Our commitment to fostering an equitable and inclusive workplace supports and celebrates all team members, driving us towards shared success.As a Design Engineer specializing in Avionics Integration, you will be integral to our Advanced Projects group, focusing on the integration of avionics systems at the aircraft level. Our dynamic and multidisciplinary team is tasked with the swift development of future aircraft concepts, transitioning them from conceptual stages to experimental flight testing within aggressive timelines. In this vital role, you will be responsible for the integration and optimization of avionics systems across Archer's upcoming hybrid-electric aircraft platform.

Archer Aviation is a pioneering aerospace company headquartered in San Jose, California, focused on developing an all-electric vertical takeoff and landing (eVTOL) aircraft. Our mission is to revolutionize air mobility by providing sustainable transportation solutions that are not only efficient but also environmentally friendly, allowing for quiet and smooth journeys with a capacity for four passengers.We are committed to pushing the boundaries of technology and innovation, and we recognize that a diverse workforce enhances our problem-solving capabilities and fosters greater creativity. At Archer, we strive to build an inclusive workplace that values each individual's unique contributions and perspectives, empowering our team to achieve collective success.What You'll Do:Design and develop inlet and exhaust ducting systems for turboshaft engines and advanced thermal management systems on aircraft.Collaborate with aerothermal analysts to refine duct designs for optimal performance, pressure drop, and thermal efficiency.Take ownership of the design process from initial concept through to production, including requirements gathering, 3D CAD modeling, detailed drawings, bill of materials (BOM), and design verification.Engage with suppliers to oversee fabrication processes, ensuring adherence to design specifications and troubleshooting manufacturing challenges.Select and integrate commercial off-the-shelf (COTS) components such as bellows, flex joints, seals, and clamps as needed.Develop and execute verification testing strategies for ducting systems, supporting thorough qualification testing including pressure, temperature, and vibration assessments.Establish and nurture supplier relationships to lead procurement efforts effectively.Collaborate with Systems Engineering and aerothermal analysts to document and validate design requirements thoroughly.

Archer Aviation designs and manufactures all-electric vertical takeoff and landing (eVTOL) aircraft in San Jose, California. The company’s aircraft are built for quiet operation and sustainability, with capacity for four passengers. Archer’s team approaches complex challenges with ambitious thinking. Collaboration and inclusion are central to the workplace, supporting progress and shared success.